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Should I Invest in A Case Sealer for My Packaging Operation?
New and existing business owners are constantly looking for ways to improve efficiency, reduce costs, enhance customer satisfaction, reduce injuries,...
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Allyson Stewart
:
May 14, 2025
What is the first thing you think of when someone mentions industrial packaging? For many, it’s corrugated boxes. Boxes continue to be a staple in packaging processes across dozens of industries year after year. Corrugated boxes are reliable, have a variety of uses, and can be customized by size, strength, color, and durability, amongst a variety of other attributes.
With more companies selling their products online, the need for corrugated boxes continues to rise, as does the need to create a more efficient packaging process from start to finish. For industries like healthcare, food processing and distribution, and textiles that heavily rely on e-Commerce, technology like automatic case erectors are optimizing operational efficiency across the packaging world.
Case erectors, otherwise known as box erectors or carton erectors, refer to the equipment that turns palletized and flattened corrugated boxes into usable boxes made for packaging goods. Case erectors come in ranges of capabilities – from semi-automatic to fully automatic – depending on the needs of each business.
Fully and semi-automatic case erectors streamline packaging assemblies, improve production speeds, and increase efficiencies across the entire packaging business.
Case erectors optimize productivity by removing the manual burden of forming and sealing each box, which can put a physical strain on employees and cause lags and delays in production. Learn more about the sizeable benefits of case erectors below:
Investing in an automatic case erector pays off in the long run with significant time and labor savings. While manual assembly generally allows for 3 cases per minute, a case erector can handle at least 10 cases per minute, resulting in a 233% increase in efficiency.1 The flexibility of case erectors to seamlessly switch between different production runs, combined with their precise and consistent use of tape and other sealing materials, further contributes to cost savings over time.
Repetitive manual tasks can lead to muscle strain and injuries. By integrating an automatic or semi-automatic case erector into your operations, you can reduce the risk of employee fatigue and physical issues, ensuring a safer, more consistent production process.
No need to waste time reconfiguring equipment or switching supplies out with the on-demand flexibility that case erectors can provide as they can easily handle various case sizes and styles. This allows you to streamline your packaging operations to better meet tight deadlines and increase your facility's capacity to handle large production runs.
Well-assembled cartons are durable and capable of supporting substantial loads. Using automated case erectors can minimize human error, ensuring each carton is uniformly constructed and sealed, which reduces the risk of damage during transit and enhances the overall reliability of your shipping process.
Pre-assembled boxes waiting to be filled can occupy a significant amount of valuable space, especially when preparing for large orders. The advantage of an automatic case erector is its ability to create boxes on-demand, allowing you to allocate dedicated space more efficiently. Additionally, by reducing the need for storage of pre-assembled boxes, you can free up valuable floor space for other critical operations or inventory, enhancing overall workflow and productivity.
Loaded with options, custom capabilities, and a multitude of styles and designs, case erectors can be beneficial to businesses of any size and type. From basic to advanced applications, there likely exists a case erecting solution that fits your packaging improvement goals.
Case erectors effectively increase productivity, reduce delays in production, and create a safer environment for employees and handlers. By streamlining processes and decreasing bottlenecks, case erectors continue to prove their value within various types of businesses within the packaging industry, including food processing, healthcare, e-Commerce, and distribution.
Wondering about the costs involved with automated equipment? Our experts will find the perfect solution within your budget and ensure a strong return on investment. Contact us now to get started with a BradyPLUS packaging specialist.
1. 7 Benefits of Investing in a High-Performance Case Erector
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