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What is the first thing you think of when someone mentions industrial packaging? For many, it’s corrugated boxes. Boxes continue to be a staple in packaging processes across dozens of industries year after year. Corrugated boxes are reliable, have a variety of uses, and can be customized by size, strength, color, and durability, amongst a variety of other attributes.

With more companies selling their products online, the need for corrugated boxes continues to rise, as does the need to create a more efficient packaging process from start to finish. For industries like healthcare, food processing and distribution, and textiles that heavily rely on e-Commerce, technology like automatic case erectors are optimizing operational efficiency across the packaging world.

What Is a Case Erector and How Can It Improve Your Packaging Process?

Case erectors, otherwise known as box erectors or carton erectors, refer to the equipment that turns palletized and flattened corrugated boxes into usable boxes made for packaging goods. Case erectors come in ranges of capabilities – from semi-automatic to fully automatic – depending on the needs of each business.

Fully and semi-automatic case erectors streamline packaging assemblies, improve production speeds, and increase efficiencies across the entire packaging business.

Combi Case Erector

 

5 Benefits of Case Erectors

Case erectors optimize productivity by removing the manual burden of forming and sealing each box, which can put a physical strain on employees and cause lags and delays in production. Learn more about the sizeable benefits of case erectors below:

productivity icon with stop watch and gear inside of circle

1. Increase Productivity + Profitability

Investing in an automatic case erector pays off in the long run with significant time and labor savings. While manual assembly generally allows for 3 cases per minute, a case erector can handle at least 10 cases per minute, resulting in a 233% increase in efficiency.1 The flexibility of case erectors to seamlessly switch between different production runs, combined with their precise and consistent use of tape and other sealing materials, further contributes to cost savings over time.

Injury icon-warehouse worker with hard hat with an injured arm in a circle

2. Reduce Physical Strain and Injury

Repetitive manual tasks can lead to muscle strain and injuries. By integrating an automatic or semi-automatic case erector into your operations, you can reduce the risk of employee fatigue and physical issues, ensuring a safer, more consistent production process.

Reduce downtime icon - a gear with triangle sign with exclamation point in a circle

3. Reduce Downtime

No need to waste time reconfiguring equipment or switching supplies out with the on-demand flexibility that case erectors can provide as they can easily handle various case sizes and styles. This allows you to streamline your packaging operations to better meet tight deadlines and increase your facility's capacity to handle large production runs.

human error icon - person with exclamation point

4. Improved Storage and Shipping Safety

Well-assembled cartons are durable and capable of supporting substantial loads. Using automated case erectors can minimize human error, ensuring each carton is uniformly constructed and sealed, which reduces the risk of damage during transit and enhances the overall reliability of your shipping process.

Shelves full of stocked boxes in a warehouse icon - space saving

5. Space Saving

Pre-assembled boxes waiting to be filled can occupy a significant amount of valuable space, especially when preparing for large orders. The advantage of an automatic case erector is its ability to create boxes on-demand, allowing you to allocate dedicated space more efficiently. Additionally, by reducing the need for storage of pre-assembled boxes, you can free up valuable floor space for other critical operations or inventory, enhancing overall workflow and productivity.


Choosing a Case Erector


Loaded with options, custom capabilities, and a multitude of styles and designs, case erectors can be beneficial to businesses of any size and type. From basic to advanced applications, there likely exists a case erecting solution that fits your packaging improvement goals.

  • Semi-Automatic: These entry-level, operator dependent erectors are perfect for small and mid-sized operations. As a cost-effective option, semi-automatic erectors are often a great fit for businesses looking to increase productivity and efficiency by moving away from manually erecting boxes.  
  • Fully-Automatic: These higher-speed erectors are intended for companies looking to elevate their operation to a nearly operator-free level. Offering speeds up to 30+ cases per minute, fully-automatic case erectors provide a great return on investment for many mid-to-large scale businesses.
  • Custom/Integrated Systems: Complex case erecting systems can be custom designed to provide solutions for unique applications. These applications can be driven by the need for ultra-high speeds, odd case sizes and shapes, or even the need to integrate a case erector into a larger packaging line so it flows seamlessly with other equipment.
Combi EZ dual case erecting machine
Waxxar case erector
Robotic case erector
Waxxar case erector



Key Takeaways


Case erectors effectively increase productivity, reduce delays in production, and create a safer environment for employees and handlers. By streamlining processes and decreasing bottlenecks, case erectors continue to prove their value within various types of businesses within the packaging industry, including food processing, healthcare, e-Commerce, and distribution.

Wondering about the costs involved with automated equipment? Our experts will find the perfect solution within your budget and ensure a strong return on investment. Contact us now to get started with a BradyPLUS packaging specialist.


1. 7 Benefits of Investing in a High-Performance Case Erector

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